Save these instructions. 257100 . . . 258906 . . 258907 . 262288 . . 262300 . . 3A0246C ti14873a ENG Warning Warning The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may ap

Perform Pressure Relief Procedure, see page 4. Unplug power cord. 2. Release hopper adapter clamp (158). 3. Loosen rod clamp knob (112) on front of pump module and push rod down. 4. Lift and pull power module (153) off of unit. NOTE: Power module weighs approximately 85 lb. 5. Install hopper plug (117) if needed. Installation 1. Remove hopper plug (117) if installed. 2. Replace power (153) module and insert pump outlet into hopper inlet. 3. Pull rod clamp up and tighten knob (112) on front of pu

Connect black power lead (J) on motor control board to ON/OFF switch. 11. Connect white power cord conductor (D) to motor control board (24). 12. Connect 15/20A switch connector (X) to motor control board (24). 13. Connect potentiometer connector (C) to motor control board (24). 14. Connect Prime/Tool Fill/Recirculate reed switch connector (E) to motor control board (24). 15. Replace control panel (37) and tighten bottom two screws (61). Torque to 30-35 in-lb. 16. Connect display connector to mo

Installation 1. Plug display board connector (A) into motor control board (24). 2. Replace display cover (33k) and torque four screws (33b) to 30-35 in-lb. NOTE: Make sure noise shield tabs are routed to the inside of the control box when assembling. 33b 33k ti15786a A 24 ti13569a A ti13569a 24 33b 33k ti15786a Inline Valve 3A0246C 27 Inline Valve Changing the Needle Removal NOTE: Needle (404b), housing/seat (404c), and o-ring (404a) must be replaced together. They are included in repair kit 24F

sanitary 1 408b SLEEVE, oval 2 408c CABLE 1 410 257580 TRIGGER, w/magnet 1 411 257790 HOUSING, valve w/ overmold 1 413 197058 BRACKET, stem 1 414 107110 LOCKNUT 1 416 177538 STUD, trigger 1 417 15Y526 NUT, lock, m4 sst 1 420 15Y200 FASTENER, pan head, 6-32 x .188 sst 1 423 256228 CONTROL, board, transmitter 1 424 15Y201 NUT, battery, wedged 1 425 24F260 KIT, battery cap 1 425a CAP PLUG, battery 1 425b 108284 PACKING, o-ring 1 426 15X949 BATTERY, CR123A, lithium, 3 volt 1 427 15X950 PAD, foam, is

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 3 Typical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . 7

The 20:1 King Pump develops 1800 psi (124 bar) MAXIMUMWORKING PRESSUREat 90 psi(6 bar) air pressure. Never exceed these pressures. Be sure that all spray/dispensing equipment and accessories are rated towithstand the maximum working pressure of the pump. DO NOT exceed the maximum working pressure of any component or accessory used inthe system. CHECK all spray/dispensing equipment regularly and repair or replace worn or damaged parts immediately. Always wear protective eyewear, gloves, clothing

Install a fluid drain valve (H) close to the pump fluid outlet. Then connect a grounded fluid supply hose (L). Between the fluid supply hose (L) and the gun/dispensingvalve (K), install a whip hose (M) for greater flexibility. NOTE: To use the optional fluid outlet at the base of the air motor, connect a riser tube between the standard outlet and the optional outlet. GROUNDING WARNING Before operating the pump, ground the system asexplained under FIRE OR EXPLOSION HAZARD and Grounding on page 3.

Obstructed fluid hose or gun/valve Fluid dried on the displacement rod Dirty or worn air motor parts Refill and reprime or flush. Clear; see TECHNICAL DATA on back cover. Open, clear. Clear.* Clean. See SERVICE. Clean, service. See air motor manual, supplied. Pump operates but outputlow on both strokes Exhausted fluid supply Restricted line or inadequate air supply Insufficient air pressure, closed or clogged airvalves, etc. Obstructed fluid hose or gun/valve Bleeder valve open or worn Air leaki

Loosely screw the tie rod locknuts (44) onto the tierods (52). Lubricate the o–ring (47) and the topthread of the connecting rod (53). TIghten the coupling nut (50) to attach the displacement pump to the motor. Insert the cotter pin (41). 15. Start the pump and run it slowly to check for binding. Adjust the tie rods as necessary , then torque thelocknuts (44) to 40–50 ft–lb (54–68 N.m). 16. Reconnect the fluid and air lines. Reconnect the ground wire if it was disconnected during service. Fig 2