sanitary 1 408b SLEEVE, oval 2 408c CABLE 1 410 257580 TRIGGER, w/magnet 1 411 257790 HOUSING, valve w/ overmold 1 413 197058 BRACKET, stem 1 414 107110 LOCKNUT 1 416 177538 STUD, trigger 1 417 15Y526 NUT, lock, m4 sst 1 420 15Y200 FASTENER, pan head, 6-32 x .188 sst 1 423 256228 CONTROL, board, transmitter 1 424 15Y201 NUT, battery, wedged 1 425 24F260 KIT, battery cap 1 425a CAP PLUG, battery 1 425b 108284 PACKING, o-ring 1 426 15X949 BATTERY, CR123A, lithium, 3 volt 1 427 15X950 PAD, foam, is

Connect black power lead (J) on motor control board to ON/OFF switch. 11. Connect white power cord conductor (D) to motor control board (24). 12. Connect 15/20A switch connector (X) to motor control board (24). 13. Connect potentiometer connector (C) to motor control board (24). 14. Connect Prime/Tool Fill/Recirculate reed switch connector (E) to motor control board (24). 15. Replace control panel (37) and tighten bottom two screws (61). Torque to 30-35 in-lb. 16. Connect display connector to mo

Installation 1. Plug display board connector (A) into motor control board (24). 2. Replace display cover (33k) and torque four screws (33b) to 30-35 in-lb. NOTE: Make sure noise shield tabs are routed to the inside of the control box when assembling. 33b 33k ti15786a A 24 ti13569a A ti13569a 24 33b 33k ti15786a Inline Valve 3A0246C 27 Inline Valve Changing the Needle Removal NOTE: Needle (404b), housing/seat (404c), and o-ring (404a) must be replaced together. They are included in repair kit 24F

Save these instructions. 257100 . . . 258906 . . 258907 . 262288 . . 262300 . . 3A0246C ti14873a ENG Warning Warning The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may ap

Perform Pressure Relief Procedure, see page 4. Unplug power cord. 2. Release hopper adapter clamp (158). 3. Loosen rod clamp knob (112) on front of pump module and push rod down. 4. Lift and pull power module (153) off of unit. NOTE: Power module weighs approximately 85 lb. 5. Install hopper plug (117) if needed. Installation 1. Remove hopper plug (117) if installed. 2. Replace power (153) module and insert pump outlet into hopper inlet. 3. Pull rod clamp up and tighten knob (112) on front of pu

3. Heaters, if used: refer to Viscon HP Heater manual, 309524. 4. Air compressor: follow manufacturer’s recommendations. 5. Spray gun: ground through connection to a properly grounded fluid hose and pump. 6. Fluid supply container: follow your local code. 7. Object being sprayed: follow your local code. 8. Solvent pails used when flushing: follow your local code. Use only metal pails, which are conductive, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as pa

245187, 33:1, Series B 3300 psi (22.8 MPa, 228 bar) Maximum Fluid Working Pressure 100 psi (700 kPa, 7 bar) Maximum Air Input Pressure Part No. 253697, 28:1, Series A 2800 psi (19.3 MPa, 193 bar) Maximum Fluid Working Pressure 100 psi (700 kPa, 7 bar) Maximum Air Input Pressure Part No. 245185, Series B (240 Volt Heater) Part No. 245186, Series B (480 Volt Heater) For heated spray applications. 3000 psi (20.7 MPa, 207 bar) Maximum Fluid Working Pressure 90 psi (600 kPa, 6 bar) Maximum Air Input

214711 BALL VALVE, three-way; 1/4 npt(m); 11–1/2(f); zinc-plated malleable iron 1 See 306861 for parts 1 12 116402 ADAPTER; (f) 1 11–1/2 x 1–1/4 41. 205169 HOSE, fluid; nylon; 3/8 in. ID; 11–1/2(f); zinc–plated malleable iron 1 3/8 npsm (fbe); 3 ft (0.9 m) long 1 14 113269 BLEED VALVE, red-handled; 42. 167905 TUBE, return; 3/8 npt(m) 1 1/2 npt (m x f) 1 43 206994 THROAT SEAL LIQUID 15 206205 MANIFOLD, air; 3/4 npsm(f) 1 8 oz (0.5 liters); not shown 1 16 100960 GAUGE, air 1 44 245863 VISCON. HP H

5. Allow the pump to cycle slowly until all the air is pushed out of the fluid lines. 6. Release the gun trigger and lock the trigger safety; the pump will stall against the pressure. 7. With the pump and lines primed, and with adequate air pressure and volume supplied, the pump will start and stop as the spray gun is triggered and released. WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 14. 8. Rel

WARNING Do not use in hazardous areas containing flammable materials or fumes. Airless Insulated Hose Kit 222263 25 ft. (7.6 m) nylon fluid hose for use with airless heated systems. Includes an in-line fluid filter, circulating manifold, and 3 ft. (0.9 m) whip hose. Installing Dual Heater Mounting Kit 222311 WARNING Before installing the heaters, dual heater mounting kit and circulating kit, follow the Pressure Relief Procedure on page 14. Disconnect all hoses from the pump. NOTE: Reference numb