START AIR FLOW BEFORE HEATING THE ELEMENT. CLOSE AIR FLOW AFTERTURNING OFF HEATING ELEMENT AND ALLOWING ITTOCOOL. 5. Always use pliers to change the tip on a welding gun. (Do not overtighten.) SKU 41592 Page 2 Rev 07/01 41S92 pSS 2 WJ/01, 9:12 AM —1111 I 1X1 '—I 6. Avoid working alone. If an accident happens, an assistant can bring help. 7. Avoid electrical shock. Do not use in wet environment, Do not use if electrical cord is damaged. 8. Avoid damaging gauge. Use only as specified in t

Incorrect welding technique:2. Maintain 1/2” or less stickout. Keep arc on leading edge of weld puddle. Hold gun at proper angles as stated under Holding The Torch on page 20. Insufficient weld material: 3. Increase wire feed speed. Insufficient weld heat: 4. Reduce Welding Speed. Weld Not Adhering Properly Gaps present between weld and previous bead or between weld and workpiece. See areas below. Cross Section Bend at joint Possible Causes and Solutions Dirty workpiece:1. Make certain that work

Cut off all bent and crimped wire. Make 8. sure that the cut end has no burrs or sharp edges; cut again if needed. 9. Keep tension on the wire and guide at least 12 inches of wire into the Wire Liners. Feed Swing Arm (36) Feed Tensioner (37) Screws (45), Washers (46) Feed Roller (34) .030” Feed Roller Bracket (44) ABC Wire Spoolwelding wireHold Wire SecurelyWire Liner (4) leader wire liner 10. Swing the Wire Feed Swing Arm (36) closed, and swing the Feed Tensioner (37) across the tip of the Arm,

Also, some diseases that may be linked to exposure to welding or plasma cutting gasses or fumes are: • Early onset of Parkinson’s Disease • Heart Disease• Damage to the reproductive organs • Ulcers• Inflammation of the small intestine or stomach • Kidney damage• Respiratory diseases such as emphysema, bronchitis or pneumoniaSafety precautions, such as using natural or forced air ventilation and wearing an ANSI approved respirator, are essential to reduce the risk of developing the above illnesse

Tool Set Up To prevent serious injury from accidental operation: Turn the Power Switch of the tool to its “OFF” position and unplug the tool from its electrical outlet before performing any inspection, maintenance, or cleaning procedures. Connection of a 230V UL listed plug rated to at least 20 Amps to this unit must only be performed by a certified electrician. The plug installed for the Welder must match the receptacle. Work Piece and Work Area Set Up Designate a work area that is clean 1. and

(See Figure B.) While grasping the handle of the 9. Electrode Holder (33), with the electrode clear of grounded objects, turn the Power Switch Knob (25) to its “ON” position. (See Figure B.) Hold the Welding Shield in front 10. of your eyes. WARNING! Never look at the ignited arc without ANSI- approved arc shaded eye protection as in a full face shield. Permanent eye damage or blindness can occur. Skin burns can occur. Wear a NIOSH-approved respirator to avoid breathing arc fumes. Stroke the are

If too much current is drawn from 13. the MIG Welder, the overload protection will activate, the red overload indicator will light, and the Arc Welder will shut down. If this happens, turn the power Switch OFF and wait about 3 ~ 5 minutes before restarting. When the weld is complete, lift the 14. Welding Torch handle away from any grounded object, remove your Face Shield, and turn the power Switch OFF. Unplug the power cord from the 15. electrical outlet. Read the included weld diagnosis 16. pam

It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Addresses practices not related to personal injury. IMPORTANT SAFE

Assembly and Operating Instructions For best service, you should incorporate an oiler, regulator, and inline filter, as shown in the diagram above. Hoses, couplers, oilers, regulators, and filters are all available at Harbor Freight Tools. Cut-Off Tool SKU 95028 For technical questions, please call 1-800-444-3353 Page Assembly and Operation Instructions (continued) note: Performance of the compressor (if powered by line voltage) may vary depending on variations in local line voltage. Extension c

The RED Overload Indicator Light will illuminate and the Welder will automatically turn off until it cools down. If this happens, turn the Power Switch to its “OFF” position and wait approximately 20 minutes. (See Figure L.) Wire Speed Control Knob (17): 2. The Scale surrounding the Knob is relative value, not wire feed speed. (See Figure L.) Voltage Controls (18, 19): 3. Adjust the Voltage Controls based on thickness of metal being welded. (See Figure L.) If using solid-core wire, connect and s