It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Addresses practices not related to personal injury. IMPORTANT SAFE

The air supply must be dry. It is recommended to install a moisture filter (not included) on the compressor. Do not use an air oiler. 4. Connect the Torch Cable (47) plug into the twist-lock connector on the unit front.Twist to lock. See photo on page 9, bottom. 5. Plug in the Grounding Cable (45) into the Ground Cable Quick Coupler. Twist to lock. 6. Securely place the clamping end of the Grounding Cable Clamp (45) to a part of the workpiece or metal table that is clean of paint, oil, or dirt.

Diagram.) WASHER HANDLE (#17) BOLT (#19) HEX NUT (#20) HANDLE BRACKET (#18) FIGURE C POWER SWITCH (#25) (#25) HEX SCREW (#16) FIGURE D To Attach Tong Tips To The Spot Welder: 1. Caution: Prior to attaching the Tong Tips (parts #48), make sure the Spot Welder is disconnected from its electrical power source. 2. To attach the Tong Tips (part #48) to the Upper and Lower Tongs (parts #46, #47), screw the Tips onto the Tongs as shown in Figure E. UPPER TONG (#46) LOWER TONG (#47) TONG TIP (#48) FIGUR

Allow the Tong Tips (part #48) and the workpiece to cool before handling. (See Figures A, B, E, and Assy. Diagram.) 8. MAKE SURE THE WORKPIECE IS SECURED AT ALL TIMES DURING OPERATION. Use a vise, clamps, etcetera (not provided). 9. OVERUSE CAN CAUSE OVERHEATING. After continuous use, allow the Spot Welder adequate time to cool before the next use. 10. BEFORE TRYING NEW OR COMPLICATED TECHNIQUES, STUDY THE PROCEDURE, AND PRACTICE WITH SCRAP METAL. 11. ALWAYS DISCONNECT THE SPOT WELDER FROM ITS E

Cut off all bent and crimped wire. Make 8. sure that the cut end has no burrs or sharp edges; cut again if needed. 9. Keep tension on the wire and guide at least 12 inches of wire into the Wire Liners. Feed Swing Arm (36) Feed Tensioner (37) Screws (45), Washers (46) Feed Roller (34) .030” Feed Roller Bracket (44) ABC Wire Spoolwelding wireHold Wire SecurelyWire Liner (4) leader wire liner 10. Swing the Wire Feed Swing Arm (36) closed, and swing the Feed Tensioner (37) across the tip of the Arm,

Also, some diseases that may be linked to exposure to welding or plasma cutting gasses or fumes are: • Early onset of Parkinson’s Disease • Heart Disease• Damage to the reproductive organs • Ulcers• Inflammation of the small intestine or stomach • Kidney damage• Respiratory diseases such as emphysema, bronchitis or pneumoniaSafety precautions, such as using natural or forced air ventilation and wearing an ANSI approved respirator, are essential to reduce the risk of developing the above illnesse

For a wider weld, draw the wire back and forth across the joint in a curve, this is called a weave bead. Note: If too much current is drawn from the Flux Wire Welder, the Thermal Overload protector will activate, the amber indicator will light, and the Arc Welder will turn off until it cools down. If this happens, turn the Power Switch to the OFF position and wait about 3 ~ 5 minutes. 9. After a few seconds, stop, switch off the welder, and check the progress. Compare your weld’s appearance with

Incorrect welding technique:2. Maintain 1/2” or less stickout. Keep arc on leading edge of weld puddle. Hold gun at proper angles as stated under Holding The Torch on page 20. Insufficient weld material: 3. Increase wire feed speed. Insufficient weld heat: 4. Reduce Welding Speed. Weld Not Adhering Properly Gaps present between weld and previous bead or between weld and workpiece. See areas below. Cross Section Bend at joint Possible Causes and Solutions Dirty workpiece:1. Make certain that work

The RED Overload Indicator Light will illuminate and the Welder will automatically turn off until it cools down. If this happens, turn the Power Switch to its “OFF” position and wait approximately 20 minutes. (See Figure L.) Wire Speed Control Knob (17): 2. The Scale surrounding the Knob is relative value, not wire feed speed. (See Figure L.) Voltage Controls (18, 19): 3. Adjust the Voltage Controls based on thickness of metal being welded. (See Figure L.) If using solid-core wire, connect and s

Tool Set Up To prevent serious injury from accidental operation: Turn the Power Switch of the tool to its “OFF” position and unplug the tool from its electrical outlet before performing any inspection, maintenance, or cleaning procedures. Connection of a 230V UL listed plug rated to at least 20 Amps to this unit must only be performed by a certified electrician. The plug installed for the Welder must match the receptacle. Work Piece and Work Area Set Up Designate a work area that is clean 1. and