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WARNING: Improper installation, operation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing, operating or servicing this equipment. ADEQUATE CLEARANCES MUST BE MAINTAINED FOR SERVICING AND PROPER OPERATION. This manual should be retained for future reference. 2 TABLE OF CONTENTS DESCRIPTION PAGE INSTALLATION AND SERVICE CONNECTIONS – KLT-DS ............................................ 4 INSTALLATION AND SERVICE CONNECTIONS – KPT-DS ............................................ 5 1.0 INSTALLATION INSTRUCTIONS .............................................................................. 6 2.0 INTRODUCTION - DESCRIPTION ............................................................................ 7 3.0 BASIC FUNCTIONING .............................................................................................. 7 4.0 OPERATING INSTRUCTIONS .................................................................................. 8 5.0 CLEANING INSTRUCTIONS ..................................................................................... 8 6.0 TROUBLESHOOTING MAINTENANCE .................................................................. 11 3 SERVICE CONNECTIONS – KLT-DS S STEAM SUPPLY: 3/4"IPS CONDENSATE RETURN: 1/2"IPS DIMENSIONS MODEL CAPACITY UNITS A B C D E F G H(2") H(3") J(2") J(3") K L M KLT-20DS 20 gallons 76 litres inches mm 535 21 18 460 37 940 885 34.75 28.5 724 559 22 651 25.63 305 12 13.25 337 432 17 16.5 419 1512 59.5 -15.38 391 KLT-30DS 114 litres 30 gallons inches mm 610 24 510 20 37 940 37.75 960 31.5 800 527 20.75 689 27.13 12.5 317 14.25 362 381 15 368 14.5 1588 62.5 -391 15.38 KLT-40DS 152 litres 40 gallons inches mm 660 26 570 22.5 37 940 39.75 1010 33.5 850 20.25 514 727 28.63 330 13 15.25 387 318 12.5 305 12 64 1626 -16.38 416 KLT-60DS 227 litres 60 gallons inches mm 750 29.5 26 660 1029 40.5 1100 43.25 37 940 546 21.5 765 30.13 394 15.5 15.5 394 368 14.5 356 14 1879 74 241 9.5 467 18.38 KLT-80DS 303 litres 80 gallons inches mm 840 33 28 710 42.5 1080 1185 46.75 40.5 1030 20 508 32.63 828 14.5 368 16.25 413 318 12.5 305 12 1930 76 279 11 505 19.88 KLT-100DS 379 litres 100 gallons mm inches 902 35.5 30 762 1080 42.5 1251 49.25 1092 43 686 27 997 39.25 457 18 20.25 514 10.5 267 254 10 2007 79 318 12.5 546 21.5 * Pressure reducing valve is required if incoming pressure exceeds 50 PSI(345 kPa). SAFETY RELIEF VALVE STRAINER AND STEAM TRAP (OPTIONAL) NOTE: 60 , 80 & 100 gallon kettles are supplied with 2 rear support legs L L 2" VALVE: CLOSED 5.13[130] OPENED 6.88[175] 3” VALVE CLOSED 7.88[200] OPENED 10.13 [257] S OA45° B C D E K 70° SPRING ASSISTED COVER - OPTIONAL JACKET DRAIN VALVE F H G J FAUCET (OPTIONAL) 2" or 3" TANGENT DRAW OFF VALVE (OPTIONAL) M S FLANGED FOOT DETAIL 4 7/16" [11mm] HOLES ON 3 [76] B.C. EQUALLY SPACED O DIMENSIONS ARE IN INCHES [MM] 4 SERVICE CONNECTIONS – KPT-DS S STEAM SUPPLY: 3/4" IPS (19MM) 35 psi (2.4 KG/CM )2 CONDENSATE RETURN: ." IPS (13mm) DIMENSIONS MODEL CAPACITY UNITS A B C D E F G H J K L M N KPT-20DS 20 gallons 76 litres inches mm 535 21 18 460 37 940 33.75 857 15 381 20 508 13.5 343 41 1041 15.25 387 20.5 521 59.5 1511 17.25 438 11.25 286 KPT-30DS 114 litres 30 gallons inches mm 610 24 510 20 37 940 36.75 933 16.25 413 21.75 553 14 356 43 1092 13.25 337 20 508 62.5 1587 17.25 438 11.75 298 KPT-40DS 152 litres 40 gallons inches mm 660 26 570 22.5 37 940 38.75 984 17.25 438 22.75 578 15.5 394 45 1143 10.75 273 18.5 470 63.5 1613 17.25 438 13.25 337 KPT-60DS 227 litres 60 gallons inches mm 750 29.5 26 660 1029 40.5 42.25 1073 19 483 24.5 622 17.5 445 48 1219 10.25 260 19.25 489 71.5 1816 17.25 438 16 406 KPT-80DS 303 litres 80 gallons inches mm 840 33 28 710 42.5 1080 45.75 1126 20.63 524 26 660 19 1483 52 1321 9.75 248 20.5 521 76 1930 19.25 489 16.75 425 VIEW A-A 4X O7/16 [11] EQ. SPACED ON 16.62 [422] B.C. (20 TO 60 GALLONS) ON 19.62 [498] B.C. (80 GALLONS) S45°SAFETY RELIEF VALVE STEAM TRAP AND STRAINER (OPTIONAL) OA B C F M E D L SPRING ASSIST HINGED COVER (OPTIONAL) JACKET DRAIN VALVE 70° 4 [102] 7.38 [ 187] K H FAUCET (OPTIONAL) 2"or 3" TANGENT DRAW OFF VALVE (OPTIONAL) 6.25 [159] 2 [51] 2"VALVE: OPENED5.13[130] CLOSED6.88[175] 3”VALVE: OPENED7.88[200] CLOSED10.13[257] G POUR PATH S DIMENSIONS ARE IN INCHES [MM] 5 1.0 INSTALLATION INSTRUCTIONS 1. Select a location to provide drainage for kettle pour path when tilted and for draw-off valve if so equipped. 2. Mark hole locations through flanged adjustable feet on KLT-DS models and through pedestal base on KPT-DS models. Remove kettle. 3. On hole locations marked, drill holes and insert expansion shields to accommodate 5/16" size lag bolts. 4. Reposition kettle. On KLT-DS models level kettle by making necessary adjustment on flanged foot. 5. Bolt down kettle and seal with Silastic or other equivalent sealing compound. Sealant must be applied not only to bolt heads but also aro...

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