Stimmen - 4, Durchschnittliche Bewertung: 4.3 ( )

Hersteller: Giant Dateigröße: 211.62 kb Dateiname: Unterrichtssprache:

- AB Section 01062 - 7.75” Cast Iron - 2 gr. - AB Section Rails 01160 - Plated Steel Channel Rails (L=5.75”x W=1.00”x h=2.50”) 01161 - Plated Steel Channel Rails (L=5.75”x W=1.00”x H=2.50”) Oil Seal Kit Part # 09144 Item # Part. # Description Otv. 19 08356-0010 Oil Seal 3 12 REPAIR INSTRUCTIONS - P205/P206/P207/P208/P209/P210/P211 PUMPS NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1. With a 22mm socket wrench, remove the (3) discharge valve plugs and (3) inlet valve plugs (32) Inspect the o-ring (33) for wear and replace if damaged. 2. Using a needle nose pliers, remove the inlet and discharge valve assemblies (32X). 3. By inserting a small screw driver between the valve seat (27) and the valve spring retainer (30), the valve assembly can be separated. 4. Remove the o-ring (31). Inspect all parts for wear and replace as necessary. For pumps manufactured prior to 5/97, tighten plugs (32) to 33 ft-lbs. otherwise, apply one drop of Loctite 243 to the valve plugs (32) and tighten to 59 ft.-lbs. 7. Remove the weep return ring (25), pressure ring (24), and v-sleeve (23) from the valve casing (26). Remove the weep v-sleeve (23A) from the seal case (20).Inspect all parts, including o-ring (21) for wear and replace as necessary. 5. Next, use a 5mm allen wrench to remove the 8 socket head cap screws (34). 8. Check surfaces of plunger (16). A damaged surface will cause accelerated wear on the seals. Deposits of any kind must be carefully removed from the plunger surface. A damaged plunger must be replaced! 6. Carefully slide the valve casing (26) out over the plungers. 9. If the crankcase oil seals (19) are to be replaced, they can be removed by first removing the crankshaft (13), connecting rod (15), and plunger assembly (16) from the gear end Then the oil seals can be pushed out from the rear. Please contact Giant for details. 13 REPAIR INSTRUCTIONS - P205/P206/P207/P208/P209/P210/P211 PUMPS 10. If the ceramic plunger pipe (16) is damaged, replace entire plunger assembly by removing crankshaft (13). Contact Giant for further details. NOTE: If there are deposits of any kind (i.e., lime deposits) in the valve casing, be certain that the weep holes in the weep return ring (25) and valve casing (26) have not been plugged. Reassembly sequence of the P205/P206/P207/P208/P209/P210/P211 PUMPS 1) If oil seals (19) were removed, replace with seal lip towards crankcase. Lubricate seals before replacing. Contact Giant for assistance with the reassembly of the gear end. 2) Replace seal case (20) with o-rings (21) over plungers. Generously lubricate o-rings and oil seal before reassembly. Replace weep v-sleeve (23A) over plungers (16).. 3) Generously lubricate v-sleeve (23). Assemble v-sleeves (23) into valve casing (#26). Assemble weep return ring (25) and pressure ring (24) over plungers (16). Slide valve casing over plungers and seat firmly. Replace the eight socket head cap screws (34) and tighten to 105 inch-pounds in a crossing pattern. 4) Replace the six o-rings (31) and the six valve assemblies (32X). Now replace the six valve plug o-rings (33). Apply one drop of Loctite 243 to the valve plugs (32) and tighten to 59 ft.-lbs. For maintenance of the gear end of your pump contact Giant Industries or your local distributor. Phone: 419/531-4600 NOTE: Contact Giant Industries for Service School Information. Phone: (419)-531-4600 Preventative Maintenance Check-List & Recommended Spare Parts List Check Daily Weekly 50hrs Every 500 hrs Every 1500 hrs Every 3000 hrs Oil Level/Quality X Oil Leaks X Water Leaks X Belts, Pulley X Plumbing X Recommended Spare Parts Oil Change (1 Gallon) p/n 1154 X X Seal Spare Parts (1 kit/pump) (See page 12 for kit list) X Oil Seal Kit (1 kit/pump) (See page 12 for kit lit) X Valve Spare Parts (1 kit/pump) (See page 12 for kit list) X 14 Р205/Р206/Р207/Р208/Р209/Р210/Р211 DIMENSIONS - Inches (mm) 4.2(107) 1.4 (36) 8mm Wide Key (DIN 6888) Ffilng Key 1.0(25) 4 X M8 15 GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and self-serve car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of charge. Our other pump parts, used in portable pressure washers and in car wash applications, are warranted for five years from the date of shipment for all pumps used in NONSALINE, clean water applications. 2. One (1) year from the date of shipment for all other Giant industrial and consumer pumps. 3. Six (6) months from the date of shipment for all rebuilt pumps. 4. Ninety (90) days from th...

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