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Exchange the oil fill and the oil drain plugs, also. Refer to the repair instructions as necessary for the proper assembly sequence. P211 H CRSEPC »WER REQUIREM HENTS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 500 0.60 0.4 0.6 0.8 1.0 1000 1.20 0.8 1.2 1.7 2.1 1750 2.10 1.4 2.2 2.9 3.6 3000 3.30 2.3 3.4 4.6 5.7 3200 3.52 2.4 3.6 4.9 6.1 3450 3.80 2.6 3.9 5.2 6.5 intermittent duty only HORSEPOWER RATINGS: The rating shown are the power requirements for the pump. Gas engine power outputs must be approximately twice the pump power requirements shown above. We recommend a 1.15 service factor be specified when selecting an electricmotor as the power source. To compute specific pump horse power requirements, use the following formula: 9 HP = (GPM X PSI) / 1450 Exploded View - P205/P206/P207/P208/P209/P210/P211 1 2 3 3 3A 3B 4 5 5A 6 6A 7 8 9 10 11 12A 121 13 13 13 13 13 13 13 1 3 3 3 3 3 3 3 3 3 3 1 6 6 6 6 6 6 6 6 8 1 1 1 1 P205/P206/P207/P208/P209/P210/P211 PARTS LIST PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION 08300 Crankcase 1 14 06207 Woodruff Key 06773 Oil Dipstick with O-Ring 1 15 08333 Connecting Rod 08302 Crankcase Cover, Short 1 16 06641 Plunger, Complete, 12mm 08302-L Crankcase Cover, Long 1 17 08442 Wrist Pin 07190 Drain Plug 1 19 0 01 0 - 6 5 3 8 0 Oil Seal 13262 Gasket for drain plug 1 20 06645 Seal Case 08005 O-Ring 1 21 08443 O-Ring 06273 Oil Drain Plug with Gasket 1 23 07391 V-Sleeve 08192 Gasket 1 23A 08598 V-Sleeve, Weep 07188 Screw, Short Cover 4 24 07392 Support Ring 01176-2 Spring Washer 12 25 06646 Weep Return Ring 08303 Bearing Cover I 2 26 06647 Valve Casing 08490 Sight Glass 1 27 07849 Valve Seat 08492 O-Ring for Sight Glass 1 28 07491 Valve Plate 07225 Screw with Lock Washer 29 07906 Valve Spring 01166 Radial Shaft Seal 1 30 07907 Valve Spring Retainer 08020 Ball Bearing 1 31 07853 O-Ring 01020 Ball Bearing 1 32 07928 Valve Plug 06694 Crankshaft (P205) 1 32X 07946 Valve Assembly Complete 08465 Crankshaft (P206) 1 33 07913 O-Ring 06547 Crankshaft (P207) 1 34 08316 Hex Head Cap Screw 12258 Crankshaft (P208) 1 38 13338 Plug, 3/8" BSP 08440 Crankshaft (P209) 1 38A 07661 Seal 08466 Crankshaft (P210) 1 39 07109 Plug, 1/2" BSP 08467 Crankshaft (211) 1 39A 08486 Copper Seal Ring 11 P205/P206/P207/P208/P209/P210/P211 REPAIR KITS Plunger Packing Kit Part # 09527 Item # Part # Description Otv. 23 07391 V-Sleeve, weep 3 23A 08598 V-Sleeve 3 24 07392 Support Ring 3 Valve Assembly Kit Part # 09116 Item # Part # Description Otv. 32X 07946 Valve Assembly Complete 6 31 07853 O-Ring 6 P205/P206/P207/P208/P210/P211 TORQUE SPECIFICATIONS Position Item# Description Torque Amount 32 07928 Valve Plug 59 (ft.-lbs.) 34 08316 Hex Head Cap Screw, Valve Casing 105 (in.-lbs.) Pump Mounting Selection Guide Bushings 01074 - 24 mm Tapered H Bushing Pulley & Sheaves 01061 - 7.75” Cast Iron 1 gr. - AB Section 01062 - 7.75” Cast Iron - 2 gr. - AB Section Rails 01160 - Plated Steel Channel Rails (L=5.75”x W=1.00”x h=2.50”) 01161 - Plated Steel Channel Rails (L=5.75”x W=1.00”x H=2.50”) Oil Seal Kit Part # 09144 Item # Part. # Description Otv. 19 08356-0010 Oil Seal 3 12 REPAIR INSTRUCTIONS - P205/P206/P207/P208/P209/P210/P211 PUMPS NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1. With a 22mm socket wrench, remove the (3) discharge valve plugs and (3) inlet valve plugs (32) Inspect the o-ring (33) for wear and replace if damaged. 2. Using a needle nose pliers, remove the inlet and discharge valve assemblies (32X). 3. By inserting a small screw driver between the valve seat (27) and the valve spring retainer (30), the valve assembly can be separated. 4. Remove the o-ring (31). Inspect all parts for wear and replace as necessary. For pumps manufactured prior to 5/97, tighten plugs (32) to 33 ft-lbs. otherwise, apply one drop of Loctite 243 to the valve plugs (32) and tighten to 59 ft.-lbs. 7. Remove the weep return ring (25), pressure ring (24), and v-sleeve (23) from the valve casing (26). Remove the weep v-sleeve (23A) from the seal case (20).Inspect all parts, including o-ring (21) for wear and replace as necessary. 5. Next, use a 5mm allen wrench to remove the 8 socket head cap screws (34). 8. Check surfaces of plunger (16). A damaged surface will cause accelerated wear on the seals. Deposits of any kind must be carefully removed from the plunger surface. A damaged plunger must be replaced! 6. Carefully slide the valve casing (26) out over the plungers. 9. If the crankcase oil seals (19) are to be replaced, they can be removed by first removing the crankshaft (13), connecting rod (15), and plunger assembly (16) from the gear end Then the oil seals can be pushed out from the rear. Pl...

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