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C. CLEANTHE FIREBOX. 1. Usingwireorfibrebristlebrush,cleancrown of boiler and inside of water legs. DO NOT allow brush to strike target wall or blanket in the combustion chamber. D. AFTER CLEANING, remove protective cloth with debrisand vacuum as necessary, but becareful not to damage blanket. Inspect target wall, combustion chamber blanket and burner mounting plate insulation for signs ofdamage. If damaged, replaceas needed. E. REASSEMBLE BOILER. CAUTION: Do not startthe burnerunless canopy, smokepipe and burner swing door are secured in place. 1. Installthecanopytakingcaretoalignthegaskets withoutblocking the flueways.If gasket is damaged, replace as needed. 2. Close and secure burner swing door to front section with fasteners. 3. Reconnect oil line(s). 4. Reinstall Top Panels and secure with sheet metal screws. 5. Reinstall smokepipe on canopy and secure to collar with sheet metal screws. Figure 28: Cleaning of Boiler Flueways WARNING The boiler must be connected to an approved chimney in good condition. Serious property damage could result if the boiler is connected to a dirty or inadequate chimney. The interior of the chimney flue must be inspected and cleaned before the start of the heating season and should be inspected periodically throughout the heating season for any obstructions. A clean and unobstructed chimney flue is necessary to allow noxious fumes that could cause injury or loss of life to vent safely and will contribute toward maintaining the boiler's efficiency. Important Product Safety Information Refractory Ceramic Fiber Product Warning: The Repair Parts list designates parts that contain refractory ceramic fibers (RCF). RCF has been classified as a possible human carcinogen. When exposed to temperatures about 1805°F, such as during direct flame contact, RCF changes into crystalline silica, a known carcinogen. When disturbed as a result of servicing or repair, these substances become airborne and, if inhaled, may be hazardous to your health. AVOID Breathing Fiber Particulates and Dust Precautionary Measures: Do not remove or replace RCF parts or attempt any service or repair work involving RCF without wearing the following protective gear: 1. A National Institute for Occupational Safety and Health (NIOSH) approved respirator 2. Long sleeved, loose fitting clothing 3. Gloves 4. Eye Protection • Take steps to assure adequate ventilation. • Wash all exposed body areas gently with soap and water after contact. • Wash work clothes separately from other laundry and rinse washing machine after use to avoid contaminating other clothes. • Discard used RCF components by sealing in an airtight plastic bag. RCF and crystalline silica are not classified as hazardous wastes in the United States and Canada. First Aid Procedures: • If contact with eyes: Flush with water for at least 15 minutes. Seek immediate medical attention if irritation persists. • If contact with skin: Wash affected area gently with soap and water. Seek immediate medical attention if irritation persists. • If breathing difficulty develops: Leave the area and move to a location with clean fresh air. Seek immediate medical attention if breathing difficulties persist. • Ingestion: Do not induce vomiting. Drink plenty of water. Seek immediate medical attention. 5 TROUBLE SHOOTING CARLIN 40200 OIL PRIMARy CONTROL CARLIN 40200 OIL PRIMARy CONTROL Also refer to Model EZ-1/2/3 Oil Burner - Instruction Manual (Form #MNEZ123) for additional information. 1. Burner (control) will not come on. a. No power to control. b. Control is in lockout. Press reset button for one (1) second. c. CAD cell seeing light. d. CAD assembly defective. e. Control motor relay is stuck closed (see note below). 2. Burner (control) will light, then shut down after a short time, then restart after one (1) minute. a. CAD cell is defective. b. Air leaking into oil line causing flame out. c. Defective nozzle causing flame to be erratic. d. Excessive airflow or draft causing flame to be erratic. e. Excessive back pressure causing flame to be erratic. 3. Control locks out after Trial For Ignition (TFI). a. No oil to burner. b. Shorted electrodes. c. Nozzle clogged. d. Airflow too high. e. Ignitor module defective. f. CAD cell defective. g. Oil valve stuck open or closed. Note: The Safety Monitoring Circuit (SMC) is designed to provide lockout in the event of a stuck or welded motor relay. NOTICE If flame is not established within 15 seconds of oil valve actuation (known as Trial For Ignition [TFI]) lockout will occur. Lockout is indicated by a red LED solid-on located on the oil primary control. Latch-up will occur if the control locks-out three ( ) times during a call for heat. This is indicated by red and amber LED's solid-on. CARLIN OIL BURNER PART NUMBERS FOR CL SERIES BOILERS NOTE: When ordering parts always give the serial and model numbers shown on the boiler and burner. Refer to Carlin Model EZ-1/2/3 Oil Burner-Instruction Manual (Form #MNEZ123) for an exploded view...

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