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Figure 2 b. Remove shoulder bolt, lock nut and washer from flex connector in end of tow bar, and disconnect trailer tow bar from hitch. Figure 2 2. Remove bolt, safety strap, lock nut and D-ring/clip from tow bar. 3. Replace old flex connector with new connector, aligning hole in connector with hole in tow bar. 4. From above, re-install bolt through tow bar, safety strap grommet and D-ring/ clip, and securely tighten lock nut. 5. To connect tow bar to Classic Hitch, slide new flex connector between hitch arms and line up holes. 6. From below, insert shoulder bolt through inner grommet on safety strap, flex connector and hitch arms. Install lock nut and tighten securely. 7. Wrap safety strap around inside of chain stay twice, and fasten hook to D-ring on tow bar. 4. From above, insert new bolt through safety strap grommet, tow bar, and D-ring/clip, and securely tighten new lock nut. (Lock nut (NOT SHOWN) is located directly underneath tow bar where bolt is inserted from the top of tow bar.) Figure 1 5. To hitch to the bicycle, insert retaining pin from above through hitch and flex connector holes. Close retaining pin. 6. Wrap safety strap around inside of bicycles chain stay twice, and fasten hook to D-ring/clip on tow bar. For use with Burley Classic (Plastic) Hitch Note: The safety strap included in this kit has a retaining pin, which works with Burley metal hitches. The Classic hitch uses a bolt/nut in place of the retaining pin. A replacement safety strap for the Classic Hitch (Kit # 950067), with the bolt/nut, is available for purchase from your Authorized Burley Dealer or 1. To remove trailer from bicycle hitch: a. Unfasten hook on safety strap from D-ring on tow bar. Figure 2 b. Remove shoulder bolt, lock nut and washer from flex connector in end of tow bar, and disconnect trailer tow bar from hitch. Figure 2 2. Remove bolt, safety strap, lock nut and D-ring/clip from tow bar. 3. Replace old flex connector with new connector, aligning hole in connector with hole in tow bar. 4. From above, re-install bolt through tow bar, safety strap grommet and D-ring/ clip, and securely tighten lock nut. 5. To connect tow bar to Classic Hitch, slide new flex connector between hitch arms and line up holes. 6. From below, insert shoulder bolt through inner grommet on safety strap, flex connector and hitch arms. Install lock nut and tighten securely. 7. Wrap safety strap around inside of chain stay twice, and fasten hook to D-ring on tow bar. Safety Strap Safety Strap Lock Nut Lock Nut Bolt Tow Bar D-Ring/Clip D-Ring/Clip Shoulder Bolt Shoulder Bolt Hitch Arms Hitch Arms FIGURE 2: Classic Hitch FIGURE 2: Classic Hitch BURLEY DESIGN Copyright © 2008 by Burley Design LLC. “Burley” is a registered trademark of Burley Design LLC : Rev 07/08 : 170137 Hitch Flex Connector Replacement Instructions r0 4020 Stewart Rd. Eugene, OR 97402 : PH 541.687.1644 800.423.8445 FAX 541.687.0436 : burley@burley.com : BURLEY DESIGN Copyright © 2008 by Burley Design LLC. “Burley” is a registered trademark of Burley Design LLC : Rev 07/08 : 170137 Hitch Flex Connector Replacement Instructions r0 4020 Stewart Rd. Eugene, OR 97402 : PH 541.687.1644 800.423.8445 FAX 541.687.0436 : burley@burley.com : ...

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