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Anleitung Zusammenfassung
Withtheincreasingdemandsonweldingperformance,choosetheindustryleaderinpower,performance,andtechnology,LincolnElectric’sPowerWave®i400andAutoDrive™ 4R90system. IntelligentRoboticSolution IntegratedSystemDesign InnovativeFeatures IndustryLeadingDesign AutoDrive™4R90 PowerWave®i400 PublicationE10.11 01/08 ACLOSERLOOKACLOSERLOOK Power Wave® i400 ADVANTAGE LINCOLN • Flexible Design -Designed for simple, seamless integration with the FANUC® Robotics R-30iA Controller, or use as a separated configuration to meet your weld cell requirements. • Quality and Consistent Welding Results -Lincoln’s Waveform Control Technology® gives you the ability to select the right waveform for each application – that means the arc has been optimized for each wire type and size for exceptionally smooth arc performance. • High Performance Digital Communications -High speed digital communication via ArcLink® protocol, a CAN connection or now the ArcLink® XT™, the ArcLink® protocol can be communicated over an Ethernet cable. • Best in Class Power -10-420 amps output delivers the power you need for a wide range of processes and materials, with no derating for pulse waveforms. • Ready to Perform -Auxiliary outlet offers flexibility to add fume extraction, water cooler, computer or other accessories quickly and easily. DESIGN FEATURES • Industry best 120 kHz inverter: -Operates at a high efficiency and (.95) power factor at rated output. -Capable of operating from a universal input voltage (208 to 575 volts). • Fan-As-Needed™ (F.A.N.) -reduces power consumption and the amount of debris that gets drawn into the machine by shutting the fan down when it is not needed. • Engineered Power Distribution: -Single power drop saves time and cost. -3 phase input power supplied to robot controller via dedicated reconnect block. 115VAC, 15 amp capacity auxiliary duplex receptacle to power optional water cooler, fume extraction, grinder, and computer. • Recessed connection panel for protection against accidental impact. • External access to controller mounting hardware. MAINTENANCE AND SERVICE • Removable left side panel permits easy access to internal components for routine maintenance or repair, even when integrated in a robotic cell. • Panel mounted status LED indicators allow for quick and easy troubleshooting. • Lockable on/off power switch on power source for controller/robot for maintenance purposes (power must be disconnected at the wall). • Mechanical connection to R-30iA Controller accessible from exterior of Power Wave® i400 for easy removal of controller. • Full support of Lincoln Electric Diagnostic Utility software for easy troubleshooting through the Teach Pendant. WhatisCoaxialTransformerTechnology™? CoaxialTransformerTechnology™eliminatesinefficiencyandpowerloss.Regardlessofthesize(powerlevel)acoaxialtransformerhassuperiorcouplingandefficiency.Thisisobtainedthroughthecoaxialorientationoftheprimaryandsecondarywindings. Thebenefitsforthecustomerinclude: •Higherpowercapabilitieswithalesscomplexdesign. •Higherefficiency(reducedenergycosts). •Higherreliability(lowerstressesoncomponents). •Provenreliability. PublicationE10.11 [2] ACLOSERLOOKACLOSERLOOK AutoDrive™ 4R90 ADVANTAGE LINCOLN • Integrated Design -Designed to “nest” in the upper arm of the FANUC® Robotics ARC Mate® 100iC arm. • Durable and Rugged -Patented MAXTRAC® wire drive is precision cast aluminum designed to provide reliable feed force. • Ease of Use -Unlike competitive models, no tools are required for drive roll, wire guide or pressure arm adjustment. • High Performance -Brass-to-brass gun connections provide more reliable electrical connectivity and more efficient energy transfer. • Best in Class Torque -Results in faster acceleration and reliably pulls wire through conduit. • Precise Control -Dual spring pressure arms offer clear-cut adjustment for optimizing pressure for different wire types. • Welding Results -High resolution tachometer for accurate wire feed speed control. • Optimized Robotic Solution -Compact, lighter weight packaging maximizes robot acceleration performance and throughput. A new unique robotic wire feeder package focused on .035-.045 wire applications. High performance wire drive system featuring: • Compact package • Lightweight • Tool-less design • Durable and rugged PublicationE10.11 [3] WAVEFORMCONTROLTECHNOLOGY®WAVEFORMCONTROLTECHNOLOGY® DRIVING SUPERIOR WELDING PERFORMANCE Lincoln’s Waveform Control Technology® controls and shapes the output waveforms (or weld modes). It is the modulation of the welding current that achieves a specific desired welding result. High performance, digital welding waveforms are developed based on the application and take into account the process, gas, and wire size combinations. The desired welding result is efficient, reliable, consistent, high performance welding which is delivered with the Power Wave® i400 solution. FormoreinformationseeNextweld®...