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Hersteller: Simplicity Manufacturing Dateigröße: 651.62 kb Dateiname: Unterrichtssprache:

Cut cable ties (F, Figure 4) that secure control cables to lower handle assembly (C). Be careful not to cut or damage the control cables. Loosen wing nuts (B) and remove any packing materials. Rotate upper handle assembly (A) up. Slide 5/16-18 special bolts (D) through upper handle assembly (A) and lower handle assembly (C). Tighten 5/16-18 locknuts (E) and 5/16-18 special bolts (D). Tighten wingnuts (B), lockwashers (G) and 5/16-18 special bolts (D). D E G A A Figure 4. Un Folding Handle Bars (Some Models) A. Upper Handle Assembly E. Locknut, 5/16-18 B. Wing Nuts F. Cable Ties C. Lower Handle Assembly G. Lockwasher D. Special Bolts, 5/16-18 x 2 C C F D B Assembly Connecting Shift Rods On models with folding handles the shift rods need to be connected. Connect upper shift rod (B, Figure5) and lower shift rod (A) rods as shown. Secure with carriage bolts (C) and locknuts (D). C B A D D C Figure 5. Connecting Shift Rods (Some Models) A. Lower Shift Rod C. Carriage Bolts B. Upper Shift Rod D. Locknuts 6/2006 5 TP 300-5196-00-IS-SN Intermediate Frame Snowthrowers TP 300-5196-00-IS-SN 6 6/2006 Assembly Control Levers On models with control lever cables need to be checked. Remove wire ties or cardboard tubes (A, Figure 6) that secure the control levers (B) to the handles (D). Make sure that the “Z” bend ends (C) of the control cables (E) are secured in the holes on the control levers (B) as shown. Check that the cables (E) are not kinked and have freedom of movement. D B A Figure 6. Control Levers (Tube Handle Models) A. Wire Ties D. Handles B. Control Levers E. Control Cables C. “Z” Bend Ends C A B C D E E Assembly Spout Rotator On models with folding handles the spout rotator is two pieces and needs to be connected. Remove crank handle (A, Figure 7) from its packaging. Slide crank handle (A) through dash (B) and slide into crank tube (C) line up holes and secure with hair pin (D). D B C A A C Figure 7. Control Levers (Folding Handle Models) A. Crank Handles C. Crank Tube B. Dash D. Hair Pin Figure 8. Clean-Out Tool (all Models) A. Clean-Out Tool C. Upper Clip B. Lower Clip Assembly Clean-Out Tool A clean-out tool is included with all models. Check to be sure the clean-out tool is secured as shown in figure 8. A B C Intermediate Frame Snowthrowers 6/2006 7 TP 300-5196-00-IS-SN Figure 9. Auger Gear Case Lubrication A. Pipe Plug Figure 10. Lubricate Deflector Cap hinges Check Fluid Levels & Fill 1. Check auger gear case lubrication. Place the snowthrower on a level surface. Remove the pipe plug (A, Figure 9). The lubricant should be level with the hole. If not, add Simplicity Winter Weight Worm Gear Oil 2. Fill the engine crankcase with oil as described in the engine Owner's Manual. 3. Fill the fuel tank with gasoline. Be sure to check your engine Owner's Manual for gasoline recommendations. Do not overfill; allow space for gasoline expansion. Lubricate the Snowthrower With an oil can, apply medium weight (10W) oil to points shown in Figures 10 thru 15. There are two grease fittings in the auger shaft (Figure 15). Wipe fittings clean and apply two or three shots of grease. Also, use grease on points shown in Figure 12. Generally, all moving metal parts should be oiled where contact is made with other parts. Keep oil and grease off belts and pulleys NOTE: Make sure auger shaft grease fittings have been lubricated to prevent shaft rusting. Apply grease until it comes out both sides of shaft (gear box side and housing bearing side). Grease may be squeezed out at shear pin locations. WARNING Gasoline is highly flammable and must be handled with care. Do not allow open flame, smoking or matches in the area. Avoid overfilling. CAUTION It is very important that grease fittings on the auger shaft are lubricated regularly. If the auger rusts to shaft, damage to worm gear may occur if shear pins do not break. A Figure 11. Lubricate Control Levers & Lube Axles Intermediate Frame Snowthrowers TP 300-5196-00-IS-SN 8 6/2006 Figure 16. Lubricating the Auger Shaft Assembly A. Grease Fittings C. Cotter Pins B. Shear Pins D. Auger Assembly A B D C A B D C LUBRICATING THE AUGER SHAFT & ASSEMBLY 1. Remove cotter pin (C, Figure 16) and shear pin (B). 2. Use a grease gun and squirt several shots of grease into grease fitting (A). 3. Rotate auger assembly (D) several times to distribute the grease evenly. Repeat step 2. 4. Reinstall shear pin (B) and cotter pin (C). 5. Repeat procedure for other side. Figure 12. Lubricate Points Where chute Contacts Flange (Oil); Lubricate Ring Gear and Pinion Gear While Rotating Spout (Grease) Figure 13. Lubricate Points Where Control Rods Pass Thru Bracket Figure 14. Lubricate Free Hand Control Figure 15. Drive Lubrication A. Hex Shaft A Intermediate Frame Snowthrowers Perform Safety Checks Check Engine Controls 1. Make sure all safety guards are in place and all nuts, ...

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