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Replace the screw. 4. Reconnect the air supply to the impact wrench and run for 20 to 30 seconds. Lubricate the entire impact mechanism by rotating the tool upside down and sideways while running the tool. 5. Remove the screw and hold the oil port hole over a suitable container to allow excess oil to drain. 6. If the oil is dirty, repeat the procedure above until the oil comes out clear. Install the screw and tighten. The residual oil remaining in the impact mechanism chamber is all that is needed for proper lubrication. – 2 – IN230000AV IN230000AV REGULATORQUICK CONNECTOR (OPTIONAL) AIR HOSE LEADER (WHIP) HOSE QUICK COUPLER DO NOT INSTALL A QUICK COUPLER HERE REGULATOR QUICK COUPLER (OPTIONAL) OILER FILTER QUICK CONNECTOR DRAIN (WATER TRAP) AIR SUPPLY AIR TOOL MANUFACTURERS RECOMMEND THAT AN AIR FIL- AIR INLET (OIL HERE DAILY IF NOT USING AN AIR TOOL OILER) TER AND OILER BE USED TO INCREASE THE LIFE OF THE TOOL. Figure 2 - Air Hose Hook-up SPEED ADJUSTMENT The impact wrench should never be used to set torque. Use a torque wrench to set the torque. Models TL1002, TL1017 and TL1049 are equipped with regulators for speed adjustment (See Figure 2). To remove nuts, set the regulator to the maximum setting. To install nuts, set the regulator to the minimum to medium setting. Do not overtighten the nuts. AIR HOSE Figure 2 illustrates a recommended air hose hook-up. NOTE: It is not recommended to install a quick coupler between the impact wrench and the leader (whip) hose (See Figure 2). Using fittings or air hoses which are too small can create a pressure drop and reduce the power of the tool. For models TL1002, TL1017 and TL1049, using 3/8" (I.D.) fittings with 1/4" NPT threads are recommended. Most compressors are shipped with a short, 1/4" I.D. hose. For proper performance and more convenience, use a 3/8" I.D. hose. Hoses longer than 50 feet should have a 1/2" I.D. ! WARNING ! NEVER CARRY A TOOL BY THE HOSE OR PULL THE HOSE TO MOVE THE TOOL OR A COMPRESSOR. KEEP HOSES AWAY FROM HEAT, OIL AND SHARP EDGES. REPLACE ANY HOSE THAT IS DAMAGED, WEAK OR WORN. STORAGE The impact wrench must be lubricated before storing. Follow the air motor lubrication instructions with an exception to step 4. Only run the impact wrench for 2 to 3 seconds instead of 20 to 30 seconds because more oil needs to remain in the impact wrench when storing. Technical Service For information regarding the operation or repair of this product, please call 1-800-543-6400. If you are calling from Ohio or outside the continental United States, please call collect, 1-513-367-1182. Specifications & Performance MODEL AVERAGE MAX MAX AIR EXTENDED # SCFM & PSI RPM TORQUE INLET DRIVE WEIGHT ANVIL TL1002 5.1 @ 90 7000 230 ft/lb 1/4" NPT (Female) 1/2" Sq 5 lb NA TL1017 2.4 @ 90 10,000 75 ft/lb 1/4" NPT (Female) 3/8" Sq 2 lb N/A TL1049 2.5 @ 90 10,000 75 ft/lb 1/4" NPT (Female) 3/8" Sq 3 lb NA – 3 – IN230000AV MODELS TL1002, TL1017 AND TL1049 General Troubleshooting Guide IN230000AV MODELS TL1002, TL1017 AND TL1049 General Troubleshooting Guide POSSIBLE CAUSE (S) CORRECTIVE ACTION Tool runs slowly or will not operate. 1. Grit or gum in tool. 1. Flush the tool with Campbell Hausfeld air tool oil, gum solvent, or an equal mixture of SAE 10 motor oil and kerosene. If Campbell Hausfeld oil is not used, lubricate the tool after cleaning. 2. No oil in tool. 2. Lubricate the tool according to the lubrication instructions in this manual. 3. Low air pressure. 3.a. Adjust the regulator on the tool to the maximum setting. 3.b. Adjust the compressor regulator to tool maximum while the tool is running free. 4. Tighten and seal hose fittings if leaks are found. 4. Air hose leaks. 5.a. Be sure the hose is the proper size. Long hoses or tools using 5. Pressure drops. large volumes of air may require a hose with an I.D. of 1/2" or larger depending on the total length of the hose. 5.b. Do not use a multiple number of hoses connected together with quick connect fittings. This causes additional pressure drops and reduces the tool power. Directly connect the hoses together. 6. Worn rotor blade in motor. 6. Replace rotor blade. 7. Worn ball bearing in motor. 7. Remove and inspect bearing for rust, dirt and grit or worn race. Replace or clean and regrease bearing with bearing grease. Moisture blowing out of tool 1. Water in tank. 1. Drain tank. (See air compressor manual). Oil tool and run until no water is evident. Oil tool again and run 1-2 seconds. 2. Water in the air lines/hoses. 2.a. Install a water separator/filter. NOTE: Separators only work properly when the air passing through the separator is cool. Locate the separator/filter as far as possible...

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