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Others may be hazardous. Installing the Side Handle The side handle may be installed on either side of gear case for right or left handed use. Position side handle in the location which offers best control and guard protection. For operating zones that provide maximum protection for the operator, see "Grinding". To install, thread side handle into side handle socket on desired side of gear case and tighten securely. Installing, Adjusting, and Removing the Guard (Select Models) To reduce the risk of injury when grinding, ALWAYS use the proper guard. ALWAYS properly install the guard. WARNING! Fig. 1 1.To remove the Quik-Lok® Cord, turn the cord nut 1/4 turn to the left and pull it out. 2.To replace the Quik-Lok® Cord, align the connector keyways and push the connector in as far as it will go. Turn the cord nut 1/4 turn to the right to lock. The guard must be used when using the tool as a grinder. The guard should be removed when using tool as a sander. 1. Unplug the tool and place it upside down on a level surface. Remove any accessories from the spindle. 2. Place the grinding wheel guard over the spindle. Position the guard in the location which offers best control and guard protection. For operating zones that provide maximum protection for the operator, see "Grinding". 3. Fasten the guard to the lower half of the gear case with screws and lock washers provided. OPERATION WARNING! To reduce the risk of injury, wear safety goggles or glasses with side shields. Unplug the tool before changing accessories or making adjustments. Starting and Stopping the Motor 1.To start the tool, pull the trigger. 2. To stop the tool, release the trigger. WARNING! To reduce the risk of injury or damage to the tool, do not use the spindle lock button to stop the spindle while the tool is in use or is coasting after shut-off. Locking the Trigger (Select Models) The lock button holds the trigger in the ON position for continuous use. 1. To lock the trigger on, hold in the lock-on button while pulling the trigger. Release the trigger. 2. To unlock the trigger, pull the trigger and release. The lock-on button will pop out. Using the Dial Speed Control (Cat. No. 6078 only) Cat. No. 6078 has a dial speed control and variable speed trigger switch. The maximum speed may be preset using the speed control dial and the speed may be varied by the trigger switch. Speed control dial settings range from 1 to 5. Lower numbers correspond to lower speeds and higher numbers correspond to higher speeds. Use the setting that best suits the work. To control the speed, set the dial to the desired number. Then, pull the trigger. Increase or decrease pressure on the trigger to vary the speed. To stop the tool, release the trigger. Sanding Disc and Grinding Wheel Selection WARNING! To reduce the risk of personal injury and damage to the tool, use ONLY accessories rated at or above the RPM listed on the “WARNING” section of the tool's nameplate. Use sanding discs and grinding wheels that are: • correct size as written on tool's nameplate • correct wheel type and grit for the job • rated at or above the RPM listed in the “WARNING” section on the tool's nameplate Use backing pads, adapters, and other accessories that are: • correct size for tool and for sanding disc or grinding wheel • rated at or above the RPM listed in the “WARNING” section on the tool's nameplate • the proper accessory for the job Sanding Disc and Grinding Wheel Material Sanding discs and grinding wheels are made of various materials and are designed for different jobs. Be sure that you choose the proper sanding disc or grinding wheel for the job you plan to do. page 6 A. Polypropylene Rubber pad Type 27 flange Flap disk without hub Flap disk with hub B C D Flap disc nut position Rubber pad Type 27 flange Flap disk without hub Flap disk with hub B C D Flap disc nut position USING SANDING DISCS Installing Sanding Discs (Fig. 2) 1. Unplug tool and place it upside down on a level surface as shown. Remove any accessories from spindle. 2. Thread flange and nylon washer onto spindle. Attach backing pad and sanding disc using Fig. 2 to determine type and order of assembly. NOTE: When installing flap disc without hub, position flap disc nut as shown. 3. To tighten, press in the spindle lock button while turning disc nut clockwise. 4. To remove sanding disc and backing pad, unplug tool and reverse procedure. Fig. 2 Disc nut Sanding disc A Backing pads B. Spiral C. Rubber D. Phenolic Spindle Spindle lock button Nylon washer Flange Sanding (Fig. 3) 1. Use a clamp, vise or other practical means to hold your work, freeing both hands to control your tool. Firmly grasp rear handle and side handle before starting and while tool is in operation. Allow sanding disc to come to full speed before beginning to sand. 2. Hold tool at 5° to 15° angle as shown to ensure proper sanding pressure and control (Fig. 3). Too great an angle will result in too much pressure and could cause excessive wear to the disc an...

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