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Anleitung Zusammenfassung
NOTE: Refer to the applicable manual for your transfer switch and to “Transfer Switch Start Signal Connections”. In addition, please note the dangers under “Engine Start-up and Transfer.” 9-1 Oper001 Rev. 0 08/05 Standby Generator Sets Maintenance Standby Generator Sets Maintenance MAINTENANCE PERFORMED BY AUTHORIZED SERVICE FACILITIES . Before working on the generator, ensure the following: • The AUTO/OFF/MANUAL switch is in the OFF position. • The 15A fuse has been removed from the control box. • The 120VAC supply to the battery charger is switched OFF. • EVERY THREE MONTHS 1. Check battery condition. 2. Inspect and test fuel system. 3. Check transfer switch. 4. Inspect exhaust system. 5. Check engine ignition system. 6. Check fan belts. • ONCE EVERY SIX MONTHS 1. Test Engine Safety Devices (low oil pressure, low coolant level, high coolant temperature). • ONCE ANNUALLY 1. Test engine governor; adjust or repair, if needed. 2. Clean, inspect generator. 3. Flush cooling system. • FIRST 30 OPERATING HOURS 1. Change engine "break-in" oil and filter. • FIRST 100 OPERATING HOURS 1. Change engine oil and oil filter. After initial change, service engine oil and filter at 100 operating hours or six months, whichever comes first. 2. Retorque cylinder head. 3. Retorque intake and exhaust manifold. • EVERY 500 OPERATING HOURS 1. Service air cleaner. 2. Check starter. 3. Check engine DC alternator. • EVERY 800 OPERATING HOURS 1. Retorque cylinder head. 2. Retorque intake and exhaust manifold. 3. Check engine compression. 4. Check valve clearance. COOLING SYSTEM Air intake and outlet openings in the generator compartment must be open and unobstructed for continued proper operation. This includes such obstructions as high grass, weeds, brush, leaves and snow. Without sufficient cooling and ventilating air flow, the engine/generator quickly overheats, which causes it to shut down. (See the installation diagram.) . The exhaust system parts from this product get extremely hot and remains hot after shutdown. High grass, weeds, brush, leaves, etc. must remain clear of the exhaust. Such materials may ignite and burn from the heat of the exhaust system. OVERLOAD PROTECTION FOR ENGINE DC ELECTRICAL SYSTEM Engine cranking, start up and running are controlled by a solid state Engine Controller circuit board. Battery voltage is delivered to that circuit board via a 15 amp fuse. These overcurrent protection devices will open if the circuit is overloaded. . If a circuit breaker opens or a fuse element melts, find the cause of the overload before resetting the circuit breaker or replacing the fuse. CHECKING FLUID LEVELS • CHECK ENGINE OIL Check engine crankcase oil level (Figure 10.1) at least every 20 hours of operation, or prior to use. • Remove oil dipstick and wipe dry with a clean, lint- free cloth. • Install oil dipstick, then remove again. • Oil should be between FULL and ADD marks. • If oil level is below the dipstick ADD mark, remove oil fill cap-. Add the recommended oil to bring oil level up to the FULL mark. DO NOT FILL ABOVE THE “FULL” MARK. See “Engine Oil Recommendations” for recommended oils. 10-1 Maint012 Rev. 0 04/06 Figure 10.1 - Oil Dipstick and Oil Fill Cap Oil Dipstick Oil Fill Cap BATTERY FLUID Check battery electrolyte fluid based on the Maintenance Schedule. Fluid should cover separators in all battery cells. If fluid level is low, add distilled water to cover tops of separators. DO NOT USE TAP WATER IN BATTERY. ENGINE COOLANT Check coolant level in coolant recovery bottle. See Specifications. • Add recommended coolant mixture as necessary. • Periodically remove radiator pressure cap (only when engine has cooled down) to make sure the coolant recovery system is functioning properly. Coolant should be at bottom of radiator filler neck. If coolant level is low, inspect gasket in radiator pressure cap. Replace cap, if necessary. To have pressure cap tested, contact an Authorized Service Dealer. Inspect cooling system and coolant recovery system for leaks. MAINTENANCE OWNER/ OPERATOR CAN PERFORM CHECK ENGINE OIL LEVEL Refer to “Checking Fluid Levels”. CHECK BATTERY • See “Checking Fluid Levels”. • Check battery cables for condition, tightness, corrosion or damage. Clean, tighten or replace as necessary. .. .. .. .. EXERCISE SYSTEM Start the generator engine at least once every seven days and let it run at least 20 minutes. See “Weekly Exercise Cycle”. INSPECT COOLING SYSTEM • Inspect engine cooling system. See “Maintenance Schedule”. • Check hoses for damage, deterioration, leaks, etc. Correct any discrepancies found. • Check hose clamps for tightness. CHECK ENGINE COOLANT LEVEL See “Checking Fluid Levels”. PERFORM VISUAL INSPECTION Complete a thorough visual inspection of the entire engine-generator monthly. Look for obvious damage, loose, missing or corroded nuts, bolts and other fasteners. Look for fuel, oil or coolant leaks. INSPECT EXHAUST SYSTEM Inspect the exhaust system at least once every three months. C...
Dieses Handbuch ist für folgende Modelle:Stromerzeuger - 005260-1 (5.04 mb)