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Anleitung Zusammenfassung
Contents of Turbo Installation Kit 4 Initial Turbo Installation TURBO INSTALLATION Remove Mower Deck Remove the mower deck from the unit (see Operator’s Manual for instructions). Deflector Removal 1. Remove and retain the carriage bolts, washers, lock- washers, and nuts (A, Figure 3) holding the deflector rod to the deck. Remove and discard the deflector rod. Retain the deflector. Install Discharge Baffle 1. Attach the baffle bracket (A, Figure 4) under the mower housing as shown, and insert the carriage bolt (from step 1) through the bracket & deck hole at (B). 2. Attach the “L” bracket (C) to the baffle (A), and over the stone guard (D). Attach with carriage bolt, spacer, lockwasher and nut as shown. A Figure 2. Install Discharge Baffle A. Cover and Bolts Install Deflector Hinge Assembly 1. Remove the bolts (A, Figure 2) securing the RH arbor cover, then remove the cover from the deck. Discard the cover and bolts (A). 2. Remove and discard the plastic plugs from the deck at the locations used by bolts (F & B, Figure 5). 3 Slide the deflector rod (D) through the pivot bracket (E). 4 Secure the front of the pivot bracket with a 5/16-18 x 3/4” carriage bolt (F) and flange whizlock nut (C). 5 Secure the back of the pivot bracket (E) and belt cover support (A) with a 5/16-18 x 1 capscrew (B), 5/16 washer (G), and flange whizlock nut (C). E F C CG D B A A Figure 4. Install Discharge Baffle A. Baffle Bracket C. L-Bracket B. Mounting Hole D. Stone Guard Figure 3. Remove Deflector A. Carriage Bolts, Washers, Lockwashers, & Nuts Figure 5. Install Deflector Hinge A. Belt Cover Support F. 5/16-18 x 3/4 B. 5/16-18 x 1 Capscrew Carriage Bolt C. 5/16-18 Whizlock Nuts G. 5/16 Washer D. Deflector Support Rod E. Pivot Bracket B C D A 5 Initial Turbo Installation Install Deflector 1. See Figure 6. Drill four 13/64” holes from the bottom of the deflector at the pre-molded drill points (A, bottom of deflector). 2. Attach the deflector to the support rod wire-form using four #10-14 x 3/4 truss head screws and nylock nuts. C B A Figure 6. Install Deflector A. 13/64 Hole Locations C. Screws, #10-24 x 3/4 B. Nylock Nuts Install Belt Guide 1. See Figure 7 & 8. Locate the taptite screw that will be replaced by capscrew (C). Remove and discard the taptite screw 2. Assemble the 5/16-18 x 1-1/2 capscrew (C), lock- washer (E), washers (B), belt stop (D) and spacer (A). 3. Secure the belt stop assembly to the deck in the location shown. Note The belt stop (D, Figures 7 & 8) is located and oriented differently in 44” and 50” applications. For all applications, when turbo is installed, belt stop (D) should be outside the belt 1/8” away from the backside of the belt. CE D A B 50” Models Figure 7. Install Belt Guide A. SpacerD. Belt Stop B. 5/16 WashersE. Lockwasher, C. Capscrew, 5/16-18 x 1-1/2 5/16 CE D A B 44” Models Figure 8. Install Belt Guide A. Spacer D. Belt Stop B. 5/16 Washers E. Lockwasher, C. Capscrew, 5/16-18 x 1-1/2 5/16 6 Initial Turbo Installation 7 Install Idler Assembly & Belt Guider 1. See Figure 9. Remove and discard the two taptite screws from locations (E). 2. Insert two 5/16-18 x 7/8 capscrews (C) through the mower deck and arbor. Tighten the capscrews. 3. Mount the idler pulley assembly (A) to the deck using the two 5/16-18x 7/8 capscrews (C) and 5/16-18 whizlock nuts (D). Install Turbo Drive Pulley 1. See Figure 10. Remove the arbor drive belt from the right side arbor pulley. 2. Remove and discard the flange nut and spring washers securing the arbor pulley and spacer (A). Retain the pulley and spacer (A). 3. Install the new spacers (B&F), turbo drive pulley (C), spring washer (D), and sleeve nut (E). Be sure the notches in the pulleys and spacers are aligned. Install the spring washer concave side down. Torque the sleeve nut to 55-70 ft. lbs. (74-95 N.m). 4. Reinstall the arbor drive belt on the lower pulley. A B D C D E B C A Figure 9. Install Idler Assembly A. Idler Assembly. D. Locknuts, 5/16-18 B. Belt Guide E. Taptite Screws C. Capscrew, 5/16-18 x 7/8 Figure 10. Install Turbo Drive Pulley A. Original Pulley & Spacer D. Spring Washer (New) B. Spacer, W/Groove(New) E. Sleeve Nut (New C. Pulley (New) F. Spacer (New) Original Pulley and Spacer E Torque to 55-70 ft. lbs. Install Anchor Bracket 1. See Figure 12. If not already done, assemble the anchor bracket and related components as shown in Figure 11. 2. Attach the anchor bracket assembly (B, Figure 12) to the mower deck using 5/16-18 x 1 capscrews (A) and 5/16-18 locknuts (C). NOTE: The deflector latch MUST secure the deflector in a down position—as shown in Figure 7. B Figure 12. Anchor Bracket Installation A. Capscrews, 5/16-18 x 1 C. Locknut, 5/16-18 B. Anchor Bracket Figure 11. Anchor Bracket Assembly A. Anchor Bracket E. Nut, Hex, 5/16 B. Lockwasher, 5/16, Large F. Wing Nut, 5/16 C. Latch, Spring G. Locknut, 5/16 D. Lockwasher, 5/16, Small H. Capscrew, 5/16-18 x 2-1/2 A C B H D G E F A C F Initial Turbo Installation 50" 44" B A Figure 13. Belt Cover Plates...