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1687079 For Prestige / 1800 / 2800 / GT / Conquest / 1700 / 2700 / YT Instructions 87151234567891081137141181610812788129128871281213 Kit Contents: 1687079, 54” Roller Bar 8 2860626 14 WASHERS Ref Part No. Qty. Description 9 1720159 2 ROLLERS, 2-3/4 x 2 1 1723008A 1 SHAFT & BAR ASSEMBLY 10 1678043 2 ROLLERS, 2-3/4 x 4-1/16 2 1704082 1 NUT, Hex Adjusting 11 1918459 2 COTTER, Pins 3 2860681 2 LOCKNUTS, Top Lock, 3/8-16 12 1678042 8 ROLLER W/BUSHINGS 4 1677507 1 SLIDE 13 1723009 1 BAR 5 1924361 1 WASHER, 1/2 14 1733523A 1 ROCKER ARM, 54 Mower 6 2172622 1 BOLT, Shoulder, 3/8-16 15 1931352 1 CARRIAGE BOLT, 3/8-16 x 1-1/2 7 1701873 6 SPACERS 16 1720142A 1 TRUNNION SUPPORT This kit is is to convert a frame hung mower to a roller bar mower. WARNING Before beginning any service work turn off the PTO, set the parking brake, turn off the ignition, and disconnect the spark plug wire(s). 1 C B A F E M L N A I 2 Installation Instructions Roller Bar Mower Kit Figure 2. Remove Frame Hung Components A. Capscrew, 5/16-18 x 3/4 B. Bracket & Wheel Assembly, RH C. Trunnion Assembly D. Capscrews, 5/16-18 x 1-1/4 E. Arm F. Height of Cut Plate G. Lockwashers, 5/16 H. Nuts, 5/16-18 I. Hair Pins J. Clevis Pins K. Rocker Shaft Assembly L. Locknut, 1/2-13 M. Stop, Height of Cut N. Adjustment Rods O. Straps P. Bracket & Wheel Assembly, LH Q. Locknuts, & Washers R. Capscrews, 5/16-18 x 1-1/2 S. Chains, 4 Link REMOVAL 54” FRAME HUNG 1. Disconnect hair pins (I, Figure 2) and clevis pins (J) from adjustment rods (N). Remove adjustment rods (N) from rocker arm assembly (M). Reconnect hair pins (I) and clevis pins (J) into adjustment rods (N) to prevent loss. 2. Remove and retain 5/16-18 x 1-1/4 capscrews (A). Remove and bracket (B). 3. Remove and retain 5/16-18 x 1-1/4 capscrews (D), arm (E) and crank & trunnion assembly (C). Remove and retain nuts (H), lockwashers (G) and height of cut plate (F). 4. Remove and retain nuts (L). Remove and discard stop (M). 5. Remove and retain straps (O) capscrews (A). Remove and discard rocker arm assembly (K). 6. Remove and retain 5/16-18 x 1-1/2 capscrews (R) locknuts & washers (Q), and chains (S). O A P J M S R Q Q G H D 3 Roller Bar Mower Kit Installation Instructions C B A F E G H M J K L P O Figure 3. Install 54” Roller Bar A. Capscrews, 5/16-18 x 3/4 (Existing) B. Trunnion Support (New) C. Crank & Trunnion Assembly (Existing) D. Capscrews, 5/16-18 x 1-1/4 (Existing) E. Height of Cut Plate (Existing) F. Arm (Existing) G. Washer, 5/16 (Existing) H. Upstop (Existing) I. Nuts, 5/16-18 & Lockwashers (Existing) J. Hair Pins (Existing) K. Clevis Pins (Existing) L. Adjustment Rods (Existing) M. Rocker Arm Assembly (New) N. Straps (Existing) O. Locknuts, 1/2-13 (Existing) P. Roller Bar Assembly (New) Q. Locknut, 3/8-16 (New) R. Carriage Bolt, 3/8-16 x 1-1/2 (New) S. Chains, 4 Link (Existing) T. Capscrews, 5/16-18 x 1-1/2 (Existing) U. Locknuts, & Washers (Existing) V. Slide (New) W. Washer, 1/2 (New) X. Shoulder Bolt, 3/8-16 x 1-11/32 (New) Y. Mower Deck (Existing) Z. Eccentric Nut (New) I Q INSTALL 54” ROLLER BAR 1. Attach the rocker arm assembly (M, Figure 3) to the mower deck (Y) with the straps (N) and capscrews (A). Apply a thin film of grease to the inside of the straps. 2. Attach the chains (S) to the rocker arm assembly (M) using 5/16-18 x 1-1/2 capscrews (T), 5/16-18 locknuts & washers O) as shown. Note: The four-link lift chain is bolted to the mower deck using the third link. This is correct for most mowing applications. If mowing ditches or other surfaces that require the mower to travel below its normal range, use the fourth link. R 3. Place upper trunnion on crank & trunnion assembly (C) through hole in rocker arm assembly (M) and roller bar assembly (P) as shown. Secure with 1/2-13 locknut (O). 4. Place lower trunnion on crank & trunnion assembly (C) through hole in mower deck (Y) roller bar assembly (P) as shown. Secure with 1/2-13 locknut (O). 5. Connect the LH side roller bar assembly (P) to LH side of rocker arm assembly (M) securing with 3/8-16 x 1-1/2 carriage bolt (R), eccentric nut (Z) and 3/8-16 locknut (Q). A A N S T U U X W Q V Y Z D I Installation Instructions Roller Bar Mower Kit 6. Connect the LH side roller bar assembly (P) to LH side of mower deck (Y) securing with 3/8-16 x 111/ 32 shoulder bolt (X), 1/2 washer (W), slide (V), and 3/8-16 locknut (Q). 7. Attach height of cut plate (E) and arm (F) to rocker arm assembly (M). Secure with 5/16-18 x 1-1/4 cap- screws (D) and 5/16-18 nuts & washers (I). 8. Attach the trunnion support (B) to mower deck (Z). Secure with 5/16-18 x 3/4 capscrews (A). 9. Attach the upstops (H) to mower deck (Z). Secure with 5/16-18 x 3/4 capscrews (A) and washers (G). 10. Attach adjustment rod (L) to rocker arm assembly (M) using clevis pin (K) and hair pin (J). Refer to the Mower Deck Removal & Installation section in these instructions to install and level mower deck. Retain these instructions as a supplement to the original Operator’s Manual. MOWER DEC...