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Hex Hd. Screw (1) 71 45-36-0225 Gear Spacer (1) 49-96-4700 1-3/8" Open End Wrench (1) 49-96-0050 3/32" Hex Socket Wrench (1) 49-96-0085 3/16" Hex Socket Wrench (1) 45-56-0210 Strap And Buckle (1) 61-10-0660 Retaining Nut Spanner Tool (1) 61-30-0061 Water Seal Jig (1) The Assembly (Large #). SEE THE REVERSE SIDE FOR THE SERVICING OF THE INTERNAL CLUTCH MECHANISM FIG. PART NO. DESCRIPTION OF PART NO. REQ. 1 42-90-0210 Water Hose Fitting 2 45-80-0060 Shut Off Valve 3 06-57-1050 Retaining Nut 4 45-88-1140 Thrust Washer 5 43-06-0160 Clutch Disc-Outer 6 43-06-0150 Clutch Disc-Inner 7 43-76-0051 Water Swivel Hsg. w/ 06-83-2430 Scr. 8 40-50-2150 Disc Spring 9 45-06-0635 Seal 10 45-88-8565 Washer (Bag of 2) 13 38-50-6020 Spindle 16 34-80-3800 Retaining Ring 17 02-20-2515 Ball Bearing 18 06-82-9202 1/4-20 x 4-1/4" Taptite T-30 19 28-14-1870 Gear Case Assy.(Inc. 06-65-1535 Pin) 20 45-36-1520 Spindle Spacer 21 32-75-3430 Spindle Gear 22 02-50-4830 Needle Bearing 23 02-04-1205 Ball Bearing 24 36-66-3751 Pinion Shaft Assy. 25 06-42-1600 Woodruff Key 26 32-40-1581 Intermediate Gear 27 40-50-6300 Shifting Spring 28 44-70-0100 Shifting Plunger 30 45-88-0520 Thrust Bearing Washer 31 02-80-1800 Thrust Bearing 32 32-10-0060 High Speed Gear 34 36-14-0720 Clutch Pinion Shaft 35 45-88-0530 Thrust Bearing Washer 36 02-80-5000 Thrust Bearing 37 32-10-0051 Clutch Gear Assembly 38 45-88-0510 Thrust Bearing Washer 39 02-80-1200 Thrust Bearing 40 45-98-0090 Shifting Yoke 41 14-13-0210 Diaphragm Assy.(Inc. 06-65-1155 Pin) 42 30-15-0272 Shift Cam 43 43-44-0580 Foam Gasket 44 06-65-0840 1/8 x 3/4" Groove Pin 45 25-60-0056 Shifting Knob 46 02-04-1229 Ball Bearing 47 16-70-0320 Armature (1) (1) (1) (2) (3) (5) (1) (4) (2) (1) (1) (1) (1) (4) (1) (1) (1) (1) (4) (1) (1) (1) (2) (2) (1) (1) (1) (1) (1) (1) (1) (2) (1) (1) (1) (1) (2) (1) (1) (1) (1) FOR MOUNTING DRILL MOTOR USE: 06-75-3090 06-97-4050 1/4-20 x 7/8" Socket Hd. Screw1/4" Split Ring Lock Washer (4) (4) FIG. LUBRICATION 19 18 Oz. Type "J" Grease, No. 49-08-4220. MILWAUKEE ELECTRIC TOOL CORPORATION 13135 W. LISBON RD., BROOKFIELD, WI 53005 Drwg. 4 Servicing the Clutch Mechanism- Torque Value for the Clutch Mechanism Retaining Nut (fig. no. 3). Grease / Lubrication — when assembling the internal clutch component parts: the Clutch Discs (fig. nos. 5 and 6), Thrust Washers (fig. no. 4) and Disc Springs (fig. no. 8) are to be lightly coated with grease (Cat. No. 49-08-4220 type ‘J’) during their assembly into the spindle gear. Grease / Lubrication specifi cation includes coating internal bore of the spindle gear. 4 45-88-1140 Thrust Washers (2) 5 43-06-0160 Clutch Discs-Outer (3) 6 43-06-0150 Clutch Discs-Inner (5) 8 40-50-2150 Spring Discs (4) 32-75-3430 Spindle Gear (1) Service note: the assembly torque for the Clutch Mechanism Retaining Nut, No. 06-57-1050 (fig. no. 3), which insures the static torque required to slip the clutch mechanism, as lubricated, should be 45-50 ft-lbs (61-68 Nm). With the gear case separated from...

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